Prior to being able to process your product towards downstream equipment it is imperative that the ingredients are thoroughly mixed.

For each application Mondomix can offer dedicated premixers. The premixers can either be manually or automatically fed. The bulk feeders for automatic feeding are usually supplied by Mondomix, but we can also incorporate our premixers into existing lines.

A recent development is continuous premixing by means of the patented Codos mixer. The system basically consists of two specially designed blending screws which mix the ingredients whilst force-feeding them out of the mixing chamber.

The key factor in premixing is the agitator used, which in turn is solely defined by the product application. Various in-house designed types are available to meet your product requirements.

Whatever the required batch size, the tank height/width ratio is always optimal for the specific product requirement. Depending on the final application, premixers can be extended single walled or jacketed for temperature control. For premixing liquids with whipping agents, a special by-pass system has been developed to minimize the risk of creating undesired foam.

All premixers are equipped with various safety features for operators and maintenance staff to ensure a safe working environment. Cleaning In Place (CIP) is offered as an option.

Mondomix can offer a wide range of premixers for your premixing needs. Please find below a small overview of premixers

For this line of premixers high shear is required to disperse the ingredients into the liquid phase, which is commonly achieved by a propeller or yet mix (a pilot beam mixer). Products which have a tendency to create foam when exposed to high shear will be premixed with a so-called by-pass system. This system brings the dry ingredient directly under the liquid level, and disperses it into the fluid with a minimum of air introduction.

The amount of different creams is almost unlimited, but the emulsifying mixing vessel sees to it that the fat, whether liquid or in blocks, is mixed with the other ingredients. To shorten the premix time a recirculation system can be offered as an option. The agitation system consists of rotating and stationary cutting blades for plastification and emulsification of the product.

Many years ago it became known to us that the market demanded a good premixer, which produces a good consistent cake batter and is easy to clean. For this purpose we have successfully supplied a large volume of cake premixers to the bakery market. Unsurpassed mixing capabilities, rigid design and easy cleaning are the key features of this premixer.

For dairy and non-dairy products such as cream, mousses etc, we offer our hygienic premixer series. The sanitation standard for this premixer is extremely high, and Cleaning In Place (CIP) is therefore supplied as standard